Successful scale-up: foolproof your formula

Orean head of process chemistry Sarah Lucas Marsden explains the key principles for a successful scaling up of formulations from lab to shelf.

As a contract manufacturer, Orean works with customers ranging from indie start-ups to well-established global brands. Our in-house development team bring brand concepts to life, driving innovative product development in our labs and producing bespoke premium skin and hair care products.

At the forefront of every new product we develop is the consideration of how that product can be scaled up. This includes how we can achieve plant efficiencies and safeguard formulations to ensure the scale-up process is as smooth as possible.

This article will outline some common challenges experienced during scale-up and how formulations can be adapted to become more resilient to the process. It will also highlight the effect of different packaging options during filling and dispatch, to allow cost-effective choices to be made during the NPD process.

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